Custom Die Cut Sealing Solutions Built for Precision and Performance

Proudly Manufacturing in the USA

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At FlexSeals (FS USA), we offer American-made custom die cut sealing solutions designed for precision, speed, and durability. Every part is engineered, tooled, and produced in-house to meet exacting standards across industries such as automotive, construction, heavy equipment, recreational vehicles, and more. From gaskets and adhesives to custom shapes and slit rolls, our die-cutting capabilities support complex sealing requirements with accuracy and efficiency.

Durable

Solving Manufacturing Challenges With Advanced Die-Cutting Capabilities

Generic die cut parts often result in issues like misaligned cuts, adhesive failures, and delayed assembly. At FlexSeals, we eliminate these common pain points by using advanced die-cutting technology and in-house tooling to ensure part accuracy and faster lead times. Our integrated custom die cut service and finishing center supports seamless prototyping and production, while our precision cuts reduce waste and manual rework. With capabilities like kiss-cutting, adhesive laminating, and slitting, we provide solutions that are ready for fast, easy integration into your workflow.

FS USA

FS USA

Custom Die Cut Components for a Wide Range of Applications

Our U.S.-based manufacturing facility delivers die cut components tailored to your specifications and operating environments. Whether you need a simple adhesive pad or a multi-layer assembly, FlexSeals delivers consistency and quality at every scale.

  • Kiss-Cut Adhesives – Peel-and-stick solutions for simplified application and minimal waste
  • Laminated Foam and Rubber – Engineered for cushioning, insulation, or vibration control
  • Slit Rolls – Ideal for continuous manufacturing, reducing downtime and maximizing throughput
  • Pre-Applied Adhesives – Clean and efficient bonding for faster assembly
  • Custom Assembly Services – Integrated solutions that combine multiple components into one efficient part

Our experience in working with diverse materials—like 3M tapes, foams, films, and industrial elastomers—ensures compatibility with a wide range of performance demands.

Built to Fit. Designed to Perform.

 

At FlexSeals, customization is core to our custom die cut process. Our engineers collaborate with you to develop parts that fit right the first time, perform in harsh conditions, and streamline your operations. Whether your project requires high-volume output or complex prototyping, our team delivers with the speed, flexibility, and service only an American manufacturer can provide.

Why Leading Manufacturers Choose FlexSeals:

  • Precision Die Cut Parts Made in the USA
  • Full In-House Tooling and Production
  • Scalable Solutions for High- or Low-Volume Runs
  • Material Expertise for Harsh or Specialized Applications
  • Fast, Collaborative Engineering Support
Partner With FS USA

We prioritize collaboration with our partners, offering technical support and customized sealing solutions tailored to specific application needs. Our experienced team works closely with HVAC manufacturing and repair contractors to develop seals that seamlessly integrate into their systems, ensuring optimal performance and reliability. This consultative approach not only streamlines the design process but also equips businesses with the tools they need to meet evolving market demands. With FlexSeals, HVAC solutions become more efficient, durable, and dependable, driving success in a dynamic industry.

Contact FS USA Today

Contact our team at FlexSeals today to get started on your custom die cut sealing project, designed and delivered with performance in mind.